BoostAir® industrial adiabatic cooler
Introducing the BoostAir® Industrial Adiabatic Cooling Product Family
BoostAir® industrial adiabatic cooling provides energy-efficient cooling for industrial halls using natural evaporative technology and 100% fresh air. It is ideal for cooling industrial halls, logistics centres and facilities with high air exchange requirements, where conventional air conditioning typically involves high operating costs.
The BoostAir® product family is based on advanced evaporative (adiabatic) cooling technology, offering an energy-efficient, low-operating-cost solution for industrial and commercial facilities. We take pride in the fact that BoostAir® cooling and ventilation systems are developed by our own engineering team and manufactured in our own facility, ensuring consistent quality and reliable technical support. The system provides an effective alternative in environments with high heat loads and significant air exchange requirements, where conventional air conditioning results in substantial energy consumption.
BoostAir® Type A – industrial adiabatic cooling
BoostAir® Type A is a high-performance industrial adiabatic cooling unit that provides efficient and energy-efficient cooling for industrial halls using evaporative technology with 100% fresh air operation. It is an ideal solution for cost-effective climate control of industrial halls and logistics facilities with high air exchange requirements, while its intelligent control system ensures a wide operating range and optimized performance.
27,000 m³/h airflow capacity, 100% fresh air operatio
100 kW cooling capacity
Cost-effective operation with low energy consumption
Intelligent, automated control system
Compliant with VDI 6022 hygiene standards, with automatic water treatment and reliable system design
BoostAir® Type M – mobile, rental version
BoostAir® Type M is the mobile, rental version of the BoostAir® Type A industrial adiabatic cooling unit, designed for rapid deployment and energy-efficient operation in seasonal or temporary industrial cooling applications. Thanks to its modular air duct system, it can be integrated into industrial halls and warehouse buildings without major structural modifications, ensuring flexible adaptation to existing infrastructure.
Mobile, ready for immediate operation
Ideal for seasonal or temporary industrial cooling needs
High airflow capacity with fast and efficient cooling performance
Compliant with VDI 6022 hygiene standards, with automatic water treatment and reliable system design
BoostAir® Type W – industrial adiabatic cooling wall
BoostAir® Type W is a modular adiabatic cooling wall that provides high airflow capacity and cost-effective cooling in industrial and agricultural environments. Its energy consumption is extremely low, while evaporative technology ensures efficient temperature reduction. It is also suitable for pre-cooling chillers and heat pumps, improving their efficiency and reducing energy demand. It is an ideal solution for livestock buildings and any facility where high air exchange, hygienic water treatment and an easily expandable cooling system are required.
Efficient pre-cooling of chillers and heat pumps, improving overall system efficiency
Energy-efficient, fanless operation with minimal electrical power demand
Compliant with VDI 6022 hygiene standards, with automatic water treatment and reliable system design
Technical Specifications – BoostAir® Type A
Fan
Type: Axial EC fan
Nominal airflow:
27,000 m3/h @ 75 Pa
Evaporative cooling
Cooling capacity:
100 kW (35°C; 30% RH)
Water filling:
¾” solenoid valve, 20 l/min
Filtering panel
Standard equipment:
Coarse 70% (G4)
Scalability: ePM 1 55% (F7)
Electrical specifications
Electric power supply:
400V/3f/50Hz
IP protection: IP65
Electrical power:
3.0 kW, 5.2 A
How does it works?
Adiabatic (evaporative) cooling operates on the principle of natural evaporation: as water evaporates, it absorbs heat from the air, resulting in a significant temperature reduction with minimal electrical energy consumption.
The unit is designed for both high-volume ventilation and cooling at the same airflow rate. In ventilation mode, the system supplies fresh, filtered outdoor air into the building. When the outdoor temperature no longer provides the desired comfort level, the unit automatically switches to evaporative cooling mode. In this operating state, the incoming air passes through the humidification medium, where heat is absorbed, significantly reducing the supply air temperature.
The system operates with potable-quality water. To maintain optimal cooling performance and hygienic safety, the control system continuously monitors water and air parameters and performs automatic interventions as required (water refilling, water replacement, drying cycle, and capacity control). Operation is fully automated.
The humidification medium consists of a 150 mm thick, specially coated cellulose pad providing up to 90% saturation efficiency. A scheduled daily full drainage and drying cycle ensures hygienic protection. Depending on the configuration, the system delivers high airflow rates at low noise levels, contributing to a comfortable working environment.
Extraction of warm, contaminated air
Effective industrial adiabatic cooling requires proper fresh air supply and controlled extraction of used warm air. Adequate air exchange ensures stable indoor temperatures, optimal air quality and favourable operating conditions for technological processes.
To maintain pressure and temperature balance within the facility, the removal of used air from the working area is essential. Depending on the building design and technical requirements, several engineering solutions can be applied for air extraction:
The gravity ventilation units
Gravity ventilation units can remove naturally accumulated warm and used air from the upper layers of the hall with minimal energy consumption. The extracted warm air is replaced by fresh air cooled to the optimum temperature using BoostAir®. The resulting system operates with slight positive pressure, preventing dust and other contaminants from entering the facility through openings and leakage points.
Built-in heat and smoke extraction systems
Built-in heat and smoke ventilation systems can also provide daily ventilation when designed for dual operation. This integrated solution creates similar indoor pressure and air quality conditions as described above, while utilising existing building systems
Pressurised or balanced and pressurised air conditions
The most advanced and controllable solution can be achieved by installing axial exhaust fans in the ceiling. In this case, the BoostAir® control system can maintain balanced, pressurised or slightly overpressurised indoor air conditions, depending on technological requirements.
Whichever air extraction method is installed, the control of the extraction system should be done by the BoostAir® Smart Control unit. The control will provide precise settings depending on whether the ideal air handling condition is achieved according to customer and process requirements. The guidelines for the design of mechanical extraction systems are contained in EU Regulation 1253/2014 on eco-design and Regulation 2009/125/EC.
Air quality
In order to achieve the desired purity of the introduced air, BoostAir® door leaves should be fitted with particle filters upstream of the humidifying medium.The filters are available in the following filter classes according to ISO 16890:
– A: ISO coarse 70% (class G4)
– B: ISO ePM10 with 75% (class M5)
– C: ISO ePM1 with 55% (class F7)
What makes BoostAir® different from competitors?
Designed for industrial environments with corrosion-resistant construction: untreated and powder-coated aluminium components combined with PP plastic elements.
High-level hygiene protection: continuous monitoring of water and air parameters, automated water management and droplet-free supply air. BoostAir® complies with VDI 6022 hygiene requirements.
Integrated frost protection damper prevents heat loss during winter operation and helps maintain warm indoor air.
VarioVapor® system ensures optimal fan speed and humidification control to achieve maximum saturation efficiency and cooling performance.
Compact, lightweight and easy-to-install design. The maximum net weight of BoostAir® Type A is 180 kg, allowing installation on most roof structures.
Compressor-free, natural evaporative (adiabatic) cooling technology with low electrical energy demand and reduced operating costs.
Applications
BoostAir® industrial adiabatic cooling systems provide a long-term, energy-efficient and cost-effective solution for hall cooling and indoor air quality improvement in a wide range of light and heavy industrial production facilities. Evaporative (adiabatic) cooling technology has proven its effectiveness across multiple industries, particularly in buildings where high heat loads and demanding air exchange requirements are key factors.
Rubber and plastic component manufacturing plants
Metalworking and cutting plants
Power plant equipment manufacturing plants
Food industry units
Electronic component manufacturing plants
Building materials manufacturing plants
Automotive parts manufacturing plants
Logistics centres
Upcoming additions to the BoostAir® product family
The new BoostAir® solutions currently under development will further expand the application possibilities of industrial adiabatic cooling, particularly in integrated air handling systems and complex hall climate control projects.
- BoostAir® Type I – PreCool – adiabatic pre-cooling unit designed for installation in front of existing air handling units to reduce cooling energy demand
- BoostAir® Type R – Rooftop – komplex rooftop air handling unit with adiabatic cooling and heat recovery for high-efficiency industrial applications
Learn more about the ongoing BoostAir® Type R development project, supported by the GINOP funding programme, in this article.
Facing industrial cooling challenges?
Is the temperature too high in your production hall? Is the fresh air supply insufficient?
Would you like to reduce the energy consumption and operating costs of your existing chiller system, and meet sustainability requirements?
Contact us and request a free technical consultation.
We will help you determine the optimal BoostAir® solution for your facility.