Adiabatic Cooling for Industrial Halls
BoostAir® uses compressor-free evaporative technology to provide energy-efficient industrial air cooling and high air exchange ventilation for industrial and logistics facilities, with low operating costs.
Energy Efficiency, Sustainability and Measurable Cost-Effectiveness in One System
Favourable Life-Cycle Cost
Due to its low energy demand and simplified system design, adiabatic cooling ensures lower operating costs and a more competitive life-cycle cost over the long term in industrial applications.
Energy-Efficient Operation
Compressor-free evaporative technology operates with significantly lower electricity demand than conventional chiller-based systems. The reduced energy consumption measurably supports the achievement of ESG energy efficiency targets.
Controlled and Transparent Operation
The automated control system continuously monitors water and air parameters. Verifiable operation and documented energy consumption support sustainability and corporate reporting requirements.
Healthier Working Environment
The system operates with 100% fresh air, ensuring continuous air exchange in industrial halls. Improved air quality contributes to a more comfortable working environment and more stable operating conditions.
Energy Efficiency and Cost Reduction in a Single Step
Our experts help assess how adiabatic cooling can be integrated into your operational and sustainability objectives. Contact us to receive a preliminary technical proposal tailored to your facility.
What You Need to Know About Adiabatic Cooling
Adiabatic cooling uses the natural heat absorption of water evaporation to efficiently reduce the temperature of incoming fresh air. Warm outdoor air passes through a humidification medium, where water evaporates and removes heat from the air, resulting in a significant temperature drop. The cooled fresh air is then supplied directly into the hall, while the warm exhaust air is extracted.
The system operates without compressors or refrigerants, resulting in significantly lower energy demand compared to conventional chiller-based systems. As it does not use refrigerants, it is not subject to the EU F-gas Regulation (EU) No 517/2014, leading to simpler operation and reduced regulatory requirements. In industrial environments, this ensures more stable operation, lower costs and more predictable system performance.
Which Facilities Are Suitable for Adiabatic Cooling?
Industrial adiabatic cooling is primarily effective in large-scale industrial and logistics facilities, where high heat loads and continuous air exchange are key factors. Typical applications include manufacturing halls, warehouse buildings, assembly plants, logistics centres, and certain agricultural facilities.
The technology is particularly advantageous in facilities where the energy demand of conventional compressor-based cooling would be disproportionately high, or where 100% fresh air operation is essential for maintaining a stable working environment and process conditions. Suitability always depends on the specific size, heat load and operational characteristics of the given facility.
How Much Energy Can Be Saved with Adiabatic Cooling?
Due to its compressor- and refrigerant-free operation, industrial adiabatic cooling has a significantly lower energy demand compared to conventional compressor-based cooling systems. As the system does not rely on high-power cooling compressors, electricity consumption is typically only a fraction of that required by chiller-based or traditional air conditioning solutions.
The actual level of energy savings depends on the building size, internal heat load and climatic conditions. With proper design and application, however, adiabatic cooling can substantially reduce energy intensity and operating costs, particularly in large-volume industrial halls.
How Does Adiabatic Cooling Reduce Operating Costs?
Adiabatic cooling reduces operating costs through its low energy demand and simplified system design. Without compressors or refrigerants, maintenance requirements are lower and system complexity is reduced, resulting in fewer failure points and lower service costs.
In addition, the absence of refrigerant handling and related regulatory obligations further decreases operational overhead. Combined with long service life and stable performance, these factors make adiabatic cooling a cost-efficient alternative to conventional cooling systems in industrial applications.
How Can Adiabatic Cooling Be Integrated into Existing Halls or Chiller Systems?
Industrial adiabatic cooling systems can be applied in both new-build and existing halls. The units can be installed as standalone, 100% fresh air cooling solutions, or integrated into existing HVAC systems, making them suitable for retrofit projects.
In chiller-based systems, adiabatic technology can also be used for pre-cooling, reducing the load and electricity demand of compressor-based cooling. The specific technical configuration is always determined based on the facility’s heat load, building characteristics and process requirements, therefore system integration must be assessed on a case-by-case basis.
How Does Adiabatic Cooling Support ESG and Sustainability Goals?
The lower electricity consumption of industrial adiabatic cooling contributes to reduced energy intensity and indirectly lowers CO₂ emissions. Compressor-free operation requires less primary energy, resulting in a smaller carbon footprint compared to conventional compressor-based systems.
Operation with 100% fresh air improves indoor air quality and working conditions, supporting both sustainability and occupational health objectives. The simplified system design also enables more predictable operation and life-cycle costs over the long term, providing measurable and reportable advantages within ESG frameworks.
What Is the First Step in Implementing Adiabatic Cooling?
The first step in implementing industrial adiabatic cooling is a preliminary technical consultation, during which the key parameters of the facility are assessed, including hall size, heat load, existing HVAC solutions and operational requirements.
Based on this assessment, a technical proposal is prepared outlining the possible system configuration, as well as the potential for energy efficiency improvements and operating cost reduction. Each design is tailored to the specific industrial environment and operational needs, ensuring a technically and economically sound solution.
Measurable Business Benefits in Industrial Environments
Lower Total Cost
Compressor-free operation.
Lower energy demand.
More favourable life-cycle cost.
Simpler, More Reliable System
Fewer moving parts.
Lower risk of failure.
Stable operation.
100% Fresh Air Operation
Continuous air exchange.
Improved air quality.
Stable production environment.
Modular, Scalable Design
Easily expandable.
Can be integrated into existing systems.
Phased investment.